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Click here for
5R110W Transmission breakdown illustration


5R110W
Automatic Transmission Parts


Click here for important info on our Transmission Rebuild Kits
Master Transmission Rebuild kits Image Price    
16006 Master kit, 5R110W 2003-04 with pistons
Includes: overhaul kit, friction clutch plates & standard steel plates
(4wd Rear Seal Not Included)
  $ 493.82  
16006A Master kit, 5R110W 2005-UP with pistons
Includes: overhaul kit, friction clutch plates & standard steel plates
(4wd Rear Seal Not Included)
  $ 505.95  
AHP16006 ALTO HP Master kit, 5R110W 2003-04 with Fwd and Direct PowerPacks
Includes: overhaul kit, Alto Red Eagle friction clutch plates & Alto HP Kolene steel plates
with Forward& Direct PowerPacks® and Clutch Pistons.
Alto# 166750HP, 16002, 16074A
(4wd Rear Seal Not Included)
$ 704.86  
AHP16006A ALTO HP Master kit, 5R110W 2005-UP with Fwd and Direct PowerPacks
Includes: Overhaul kit, G3 Black Performance frictions clutch plates & Alto HP Kolene steel plates
with Forward& Direct PowerPacks® and Clutch Pistons.
Alto# Alto# 166901AHP (includes seal)
$ 704.86  
Banner Transmission Rebuild kits Image Price    
16004 Banner kit, 5R110W 2003-04 with pistons
Includes: overhaul kit, friction clutch plates with PISTONS
(4wd Rear Seal Not Included)
  $ 399.48  
16004A Banner kit, 5R110 2005-UP with pistons
Includes: overhaul kit, friction clutch plates with PISTONS
(4wd Rear Seal Not Included)
  $ 376.12  
Overhaul Kits (w/ Rings & Seals) Image Price    
16002 Overhaul kit, 5R110W, 2003-UP, with pistons
Bonded pan gasket, Does not include 4wd rear seal, order # 16074A. …Basic overhaul kit includes, paper gaskets, O rings, lip seals, metal clad seals and sealing rings. Common vender / brand TransTec
  $ 296.14  
16002A Overhaul kit, 5R110W, 2003-UP, W/O pistons
Bonded pan gasket, Does not include 4wd rear seal, order # 16074A. …Basic overhaul kit includes, paper gaskets, O rings, lip seals, metal clad seals and sealing rings. Common vender / brand TransTec
  $ 127.48  
Filters Image Price    
E16010 Filter, 5R110 03-07
Common brand - Allomatic
$ 16.96  
A16010A Filter, 5R110W 2008-UP
Aftermarket mfg
  $ 31.1  
16010A Filter, 5R110W 2008-UP

  $ 48.58  
16013 Filter, 5R110 Cooler Element 2003-2007 OEM Style
OEM Style 2003-2007
$ 15.39  
16013A Filter, 5R110W Cooler Element (SPX Style) 2003-2007
2003-2007 filter element
$ 17.84  
16013B Filter, 5R110W Cooler Element (Metal Canister) 2008-UP

$ 184.7  
16016 Screen & Gasket, 5R110 Solenoid 03-UP
Screen & Gasket, Solenoid
$ 39.33  
Metal Clad Seals Image Price    
16070 Seal, 5R110 Front seal Pump / Converter, 03-UP

$ 7.26  
16074 Seal, Rear , 5R110 , 2 WD
2003-UP, SLIP YOKE
  $ 18.47  
16074A Seal, Rear 4 wd, 5R110,
2003-UP (BOLT-ON YOKE)
  $ 11.34  
36072 Seal, Linkage, C-6 / C3 / C4 / A4LD / AOD / E4OD

$ 2.31  
Gaskets & O rings Image Price    
36300EW Pan Gasket: E4OD / 4R100 / 5R110W 1996-UP
Bonded type gasket
$ 22.78  
325304 TC GASKET, Transfer Case to Adapter Gasket (C-6)(4R100, 5R110W)
BW 1345, BW 1350, BW 1354, BW 1356, Transfer Case to Adapter Gasket (C-6)
BW 4406, BW 4407, NP 208, Transfer Case to Adapter Gasket (C-6)
BW 4406, Transfer Case to Adapter Gasket (4R100, 5R110W)
Industry Ref # TC2030-12
old #325770
$ 2.79  
16310 Gasket, 5R110 Pump gasket 03-UP

$ 4.34  
16320A Gasket Valve Body, 5R110 2003-UP WHITE Stripe
White Stripe Retros 03-Up
  $ 4.57  
16322 Gasket, Valve Body, 5R110 Support Plate

  $ 2.16  
36311E O-Ring, E40D 5R110w Pump

$ 4.97  
Bushings Image Price    
76034 Bushing, AOD / AODE / E4OD pump 2 notches,
BRONZE .700 inch wide
  $ 4.26  
16048 Bushing, Forward Drum

  $ 3.18  
Bearings & Washers Image Price    
16235C Bearing, 5R110W Forward Planet to Hub, 2005-UP

  $ 39.96  
D36235CA Bearing, E4OD Forward Planet to Hub 1997-UP
5R110 2003-2004 Forward Planet to Hub bearing
  $ 18.12  
16238 Bearing, 5R110W, Front Planet to Rear Planet, 2003-UP

  $ 24.53  
16254 Bearing, 5R110W Rear Ring Gear Hub to Case, 2003-UP

  $ 26.9  
16263B Bearing, 5R110W Case to Park Gear (w/o Lip) (Flat), 2003-UP
(w/o Lip) (Flat)
  $ 46.38  
16231 Washer, 5R110W Forward Drum to Hub 05-UP

  $ 10.55  
16251 Washer, 5R110W Rear Planet Front & Rear 03-08

  $ 11.37  
36231 Washer, C6 / E40D, FWD drum to clutch hub
5R110W Washer, Forward Drum to Hub
  $ 3.39  
16263A Bearing, 5R110W Case to Park Gear (w/ Lip), 2003-UP

  $ 39.28  
16263 Washer, 5R110W Case to Park Gear w/1 tab 03-UP

  $ 15.21  
S16201 BEARING KIT, 5R110W (SONNAX)

  $ 92.26  
Transmission Technical Manual Image Price    
16400 Technical Manual, 5R110W
ATSG automatic transmission repair manual, Disassembly, inspection and assembly sections. Diagnosis, testing and lot of pictures.
Ford 5R110W transmission found in the 2003-up Trucks with 6.0 Diesel, and will be in other Truck Models sometime in 2005. Covers transmission assembly, dis-assembly, diagnosis, troubleshooting, and electronic controls and operation
$ 52.5  
Clutch plates Image Price    
36100EA Friction, 4R100, Overdrive, .078, 1998-UP,
NON Grooved, 32 teeth ……
5R110W Overdrive
  $ 6.39  
R16112 Friction, 5R110 Coast 03-UP

  $ 5.35  
J16106 Friction, 5R110 Direct 03-UP

  $ 5.76  
J16108 Friction, 5R110 Forward 03-04 (90T)

  $ 9.58  
J16108A Friction, 5R110 Forward 05-UP (76T)

  $ 6.92  
36110 Friction, C6 / E40D, Low / Reverse, 1966-97
72 teeth, 5R110 2003-UP …… Common brand - Borg Warner
  $ 4.41  
16132 Steel, 5R110 Coast, 03-UP
…… Common brand - ALTO
  $ 6.77  
16126 Steel, 5R110 Forward / Direct 5.120"ID
5R110 Direct 2003+
5R110 Forward 2003-2004 only (5.120"ID)
  $ 5.3  
16128 Steel , 5R110 Forward (5.374" ID)
Steel Plate, Forward (5.374" ID)
  $ 4.68  
16124 Steel, 5R110 Intermediate 03-UP
…… Common brand - ALTO
  $ 9.89  
16120 Steel, 5R110 Overdrive 03-UP

  $ 8.84  
36130 Steel, C6 / E40D, Low / Reverse, .068, 1966-UP
…… Common brand - ALTO
  $ 3.74  
16124A Steel, 5R110 Intermediate (.115")

  $ 11.29  
D16853A Cushion plate (WAVE) FWD 5.415 " ID
5.415 " ID 5R110W 2005-UP
$ 4.64  
D16853 Cushion Spring (WAVE) FWD 5.120 " ID
5.120 " ID 5R110W 2003-04
$ 39.29  
Solenoids Image Price    
D16421 Solenoid, 5R110W Direct, Coast (2 required) '03-UP
Solenoid, Direct, Coast
Order 2 or as required

#A16421 

$ 97.99  
D16425 Solenoid, 5R110W TCC, Intermediate, Overdrive, Low/ Reverse
Order 4 or as needed
$ 97.99  
D16431 Solenoid, 5R110W EPC '03-UP

$ 142.42  
D16436 Sensor, 5R110W Output (VSS) '03-UP

$ 29.62  
D16437 Sensor, 5R110W 2003-UP, Fluid Temp

  $ 13.71  
D16438 Sensor, 5R110W Input (TSS) '03-UP

$ 25.25  
D16411 Switch, 5R110W Fluid Pressure (5 Required) '03 - UP
Switch, Fluid Pressure (Non Functional)
Order 5 or as needed
$ 82.91  
D16446 Wire Harness, 5R110W w/ Connector (Internal)

$ 187.77  
D16410 Trans Range Sensor w/ Detent (TRS), 5R110W 2003-UP

  $ 155.27  
A16411-6 Plug, Fluid Pressure Switch (Contains 5 Plugs & O-Rings), 5R110W 2003-UP

  $ 58.69  

Pumps do not include seals, gaskets or o'ring

Pumps Image Price    
R16500 Pump, Rebuilt 5R110W (w/ Remote Filter) 2003-2004

$ 231.1  
P16500A Pump, Remanufactured, 5R110W 2005-UP (w/ Remote Filter)
You will be charged an $75 core.
$ 407.95  
P16500B Pump, Remanufactured, 5R110W L2007-up (No Remote Filter)***SEE D16500B***
You will be charged an $85 core.
Verify Passage (Cross Cut slot cut in stator)
$ 486.4  
16530 Pump Gears, 5R110W, 03-UP

$ 31.45  
T-172 Tool, Pump Alignment Universal **REPLACE & USE T-7867AC**
Adapt-A-Case has a new tool that changes the way to align the pump on almost every transmission (excludes 6L80). Many different tools exist but they all seem to come up short somewhere. Our new T-7867AC aligns pumps from 7 inch diameter up to 10.5 inch diameter (plenty big for those 4R100's). There is nothing to twist by hand or with pliers . Simply put in place and squeeze the handles
  $ 169.3  
T-0222-A Tool, Pump alignment band - Ford
Front Pump Alignment Band
$ 201.48  
Valve body kits Image Price    
T16165 Transgo SK 5R110W Valve Body Kit
Transgo: Reduces/Corrects/Prevents: Case Lugs Blow Out, Runaway Reverse Pressure-Slips or No Reverse.
"N" at stop sign. Includes World Champ Snap Ring.
Transgo says > Without this kit it probably isn’t FIXED.
$ 81.23  
T-BB100A Accumulator Buddy Kit / Bore B rushes

$ 65.95  
T-BB100 Tool, Bench buddy kit
Superior Bench Buddy (Superior BB100 )
Problem Solver
Impregnated with a special super fine abrasive, Bench Buddy brushes easily remove small burrs and polish the inside of a valve bore with virtually no enlargement of the bore diameter itself. Each Bench Buddy kit features 4 different sized brushes. * Improves the surface finish of a bore by up to 50% * Restore smooth valve operation in seconds * Services bores from 1/4 to 1
$ 54.52  
Hard Parts Image Price    
D16584B Planet, Rear 5R110W, 2009+ 5 Clutch) (Includes Low/ Reverse Diode)
Planet, Rear (5 Clutch) (Includes Low/ Reverse Diode)
  $ 798.07  
16699A Lube Dam, Front Planet, 5R110W 6 TAB 05-UP

  $ 17.67  
16699B Lube Dam, Front Planet , 5R110W 4 TAB 05-UP

  $ 11.69  
A36592B Ring Gear, E4OD/4R100/5R110W, Front Planet (78T)
Ring Gear, Front Planet (78T)
5R110, 2003-2004 Only with 90T Friction
  $ 76.78  
U16592A Ring Gear, (USED) 5R110WFront Planet (101T) (76T Friction) 2005-UP
Inspected Used, Ring Gear, Front Planet (101T) (76T Friction)
2005-Up w/ 76T Friction
  $ 50.51  
A36670C Input Shaft, E4OD/4R100, 13 5/8 inch
5R110 2003+ Input Shaft,
$ 28.9  
D16977 Spring & Retainer, 5R110W, Low/ Reverse 03-UP

  $ 97.99  
D16795 Nut, Output Shaft 5R110W 03-UP
Uses T-9008 Socket
  $ 93.06  
D16584BA PLT, 5R110W, REAR, 09-UP INCL L/R DIODE, 6 CL PACK

  $ 603.67  
U16584 PLT, 5R110W, REAR, 03-04 1.900" LONG CL SPLINES

  $ 114.07  
U16584A PLT, 5R110W, REAR, 03-08 1.800" SHORT CL SPLINES

  $ 114.02  
Drums & Pistons Image Price    
A16960 Piston, 5R110 Overdrive (Bonded Piston)

$ 29.28  
A16962 Piston, 5R110 Intermediate (Bonded Piston)

$ 24.08  
A16964 Piston, 5R110 , Forward (Bonded Piston)

  $ 26.17  
A16964A Piston, 5R110 Forward Balance (Bonded Piston)

$ 18.22  
A16965 Piston,, 5R110 Direct (Bonded Piston)

$ 21.4  
A16965A Piston, 5R110 Direct Balance (Bonded Piston)

$ 16.86  
A16967 Piston, 5R110 Low/ Reverse (Bonded Piston)

$ 26.51  
A16969 Piston, 5R110 Coast (Bonded Piston)

  $ 23.41  
D36140B Pressure Plate, E4OD Overdrive clutch
.320 thick
5R110 2003+ Overdrive (Flat) (w/ PTO)
$ 13.67  
D36140C Pressure Plate, 4R100/5R110W, Overdrive (w/o PTO)

  $ 57.99  
D16140 Pressure Plate, 5R110W, Overdrive (Beveled) (w/ PTO)
Beveled plate
  $ 46.67  
D16146 Pressure Plate, 5R110W, DIR/FWD, 03-04 28T, 0.20"Thick, (5.120" ID)
Pressure Plate, Direct (5.120" ID) 2003-2004
  $ 36.21  
D16148 Pressure Plate, 5R110W, Forward 28T, 2005-UP .200" Thick, 5.375" ID
2005+ Forward 5.375" ID
  $ 10.01  
Sonnax Image Price    
S16741-M Manual Valve O.S. 5R110W 03-UP ( SONNAX)
requires T-F-36940-TL11 & T-VB-FIX, Sonnax
  $ 97.43  
T-F-36940-TL11 REAMER FOR S16741-M
Sonnax Part # F-36940-TL11 , Alt. vender: # W-T-F-36940-TL11
REAMER KIT, FOR S136741M-1

Click for Sonnax Information Sheet
  $ 476.8  
S16411 Pressure Switch End Plug Kit, 5R110W (Sonnax) 03 -UP
(SONNAX) 1 PLUG
ALT # S136741-6K
  $ 9.79  


Click here for additional 5R110W converter information
Torque Converters - Heavy Duty Image Price    
TC-FM160M Converter, 5R110W, 6 Stud, Med. Stall (110k)
5.4L GAS Med. Stall (110k) (HD3688-6-2)
6 STUD w/ Multi Disc Lock Up
Dia. (Bolt Circle) 12.75” (11.375”)
Pilot 1.375" Splines 31
6 LUG
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 546.57  
TC-FM160L Converter, 5R110W, 6 STUD, Low Stall
Dia. (Bolt Circle) 12.75” (11.375”)
Multi Disc Lock Up
Low Stall (95k)
1.375” pilot, 31 splines, 6 studs
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 503.18  
TC-FM160L-S1 Converter, 5R110W, 6 Stud, Low Stall, Billet cover
Low Stall (95k), 6 Studs
Dia. (Bolt Circle) 12.75” (11.375”)
Pilot 1.375”, SPLINES 31
Multi Disc Lock Up
With Billet Cover
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 662.25  
TC-FM160M-S1 Converter, 5R110W, 6 Stud, Med Stall, Billet cover
Med. Stall (110k)
Dia. 12.75”, Bolt Circle (11.375”)
Pilot 1.375”, 31 Splines, 6 Studs
Multi Disc Lock Up
Billet Cover
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 660.75  
TC-FM1603 Converter, 5R110W, 8 Stud, Low Stall (95K)
Low Stall (95k), 8 Studs
Dia. 12.75”, Bolt Circle (11.375”)
Pilot 1.375”, 31 Splines, 8 Studs
Multi Disc Lock Up
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 569.01  
TC-FM1603-S1 Converter, 5R110W, 8 Stud, Low Stall, Billet Cover
Low Stall (95k), 8 Stud billet cover
Dia. 12.75”, Bolt Circle (11.375”)
Pilot 1.375”, 31 Splines, 8 Studs
Multi Disc Lock Up
Billet Cover
Remanufactured Torque Converter: Please note that core deposit may be required at checkout on this item.
$ 839.86  
Tools Image Price    
T-9008 Tool, 5R110W Socket, Output Nut (4 Pin)

  $ 230.14  
T-0015 Tool, LIP Seal installer
Universal Transmission - Lip Seal Installer. Helps to roll most lip seals in without damage.
$ 33.02  
T-1079 Tool, Double pointed scribe, 9 1/4 long
Heat treated high carbon steel picks. Removes O rings, gaskets, springs and great for removing snap rings.
Straight and 90 degree angle points.
$ 4.85  
T-0280-C Tool, Bushing cutting chisel ***NOW AVAILABLE!!***
Cuts using the Curl Cut method. Also known as a Tailpipe cutter.
***NOW IN-STOCK! CALL TODAY TO GET YOURS!***
$ 46.49  
Miscellaneous Items Image Price    
A44839 Transmission MAGNET, Square
Magnet fits in most pans
Traps fine metal shavings
Approx 1" L x 3/4" W
$ 1.95  
M463SA Ground strap, 14 inch long
Missing or bad ground straps can cause many problems.
A must check item on every rebuild.
$ 2.96  
M463SB Ground strap, 42 inch long
Missing or bad ground straps can cause many problems. A must check item on every rebuild
$ 5.38  
M465SC Assemblee Goo, Green Transmission Assembly Lube
YOU NEED THIS ON EVERY REBUILD
ASSEMBLEE GOO is formulated for use as an assembly aid and lubricant for virtually any assembly application (including engines!). It provides lubrication and helps facilitate the assembly process, by holding components such as needle bearings and hydraulic seals in place. Simply apply to O-rings, seals, bearings, gaskets, sealing rings, bushings, thrust washers and much more.

Provides your choice of tack strength, firmer (GREEN) great for summer months and lighter tack (BLUE) great for winter months
No water/soapy residue to contaminate new automatic transmission fluid
Dyed green or blue to prevent misdiagnosing leaks
Will not melt at shop temperatures
Not harmful with prolonged skin contact
Will not clog filters
Dissolves quickly at operating temperatures
Proprietary green formula contains rust inhibitor
Compatible with all transmission fluids

*VARIOUS BRAND*
$ 9.02  
LA-2001K KOOLER KLEEN™ Transmission Flush Solvent Based Formula

Always flush the cooling system


Contaminated fluid will stay in the cooling system, this will flush out the system and prevent re-contamination to the transmission!


>Winner of 9 Industry Awards!

LUBEGARD Kooler Kleen Trans Flush (Solvent based) uses a proprietary mix of detergents to safely clean transmission lines. This product works with out any water to remove grease, dirt, grime, and metal shavings that can clog up the lines. And it inhibits their return. Because of it's unique solvent formulation, it will not degrade new automatic transmission fluid. The safest, most complete Transmission Cooler Line Flush available! Solvent-Based formula chemically removes contaminants from transmission cooler lines safely and completely.

Flushes out grease, dirt, sludge and metal shavings
Inhibits the return of foreign deposits including rust
No water/soapy residue left to contaminate new automatic transmission flush
Prevents contamination of new or rebuilt units
Prevents costly comebacks
Formulated to not harm seals
Contains no CFC's or chlorinated solvents
OEM and large rebuilder approved
Ideal for those that do not have a dedicated flushing machine
Standard 5/16" fitting and universal tips available
Reduces warranty claims
Essential for installers and others that ship out transmissions
Click here

USED, ENDORSED, DESIGNATED AND APPROVED BY MULTIPLE OEM'S

$ 20.72  
Remanufactured Valve Body Image Price    
P16740-1 Valve Body, 5R110W, 03-UP
Includes solenoids and Sonnax Manual Valve.
NOTE: There is an additional core deposit due.
  $ 456.33  


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